Making a new panel for my port side! It's a very slow process so I'll share this over a few videos.

Closed Captions (CC):
[Music]

the downside is not increment planned

with all this is to join these two

together because right now I need 77

inches of a single strip of wood this is

just birch by bridge because it's easy

color is to get the right color on it it

has a nice grain pattern as well so I'll

be joining these together with a dremel

routing out about half of it

okay gluing them together to make one

word one long piece of wood yeah so this

is definitely not the cleanest most

efficient you know best way to do it but

this is how I know how to do it that's

all I can really say about that all

right I've got that section cleared out

I'm going to go on to the next one they

don't have to be perfect because I'm

gonna actually fill it with plaster wood

and wood glue to make sure that they're

flush and not porous doc covered a

little bit of wax paper and help prevent

me from making a mess each other I'm

gonna hit them up with a bunch of this

wood glue come back and seal up anything

left with the wood filler we've got a

spare tire there laying it all down keep

it together

I'll check back on hours or so okay so

this joint I made it kind of sucks so

what I'm gonna do is I'm actually gonna

flip it over and redo it with the dowel

here and hopefully that'll get a nice

clean

[Music]

alright so the dowel is basically the

same width as the plywood so what I'm

doing is I'm kind of coming out the back

side the bad wood side that way I can

just file that flat and it'll be hidden

behind I'm gonna do that for each of

these pilot holes that I've drilled yeah

we'll go from there

alright so what I'm doing is I'm filing

down little bits of the dowel and

shoving it in the hole there we've also

got some wax paper on the docks I didn't

pull the Harbormaster as I do this I'm

gonna test fit all these before I glue

anything as the last thing you want to

do is start quilling before you're

actually ready that's why it looks like

kind of joined together so these are

sticking out a little bit caddy go up

this one will file them down after I

glue it in let it dry

so I've got the piece of wood flipped

over here on the backside here a little

bit longer or make sure it doesn't warp

there's another reason to put it I'm

actually gonna go ahead and fill in that

gap with some wood filler help getting

some strength dry

check on it again later this joint is

holding up a lot better than the lap

joint I had before looks pretty good

I'm happy with it I'm gonna let it dry

for a few days be given every chance it

has curing and then I'll come back at it

with a sandpaper and some other

aggressive shaping tools now I'm going

to transfer the template that I made on

CB wood temple it's kind of rough but I

got an idea of the shape I need now so

should be pretty easy to trace out that

shape onto the wood and

go from there I'm putting tape down with

some painters tape now to make it now go

away and into the water like everything

else in this damn marina

neither you might be noticing that I'm

not using a cell phone I can now

actually ditch this old thing I talked

to you with a real camera so I'm pretty

excited about that and I hope you are

too

I messed up on the gap here it was way

too far forward which would have put the

gap right in the middle of the window so

I need to shift everything on the new

wood so that the gap is actually down

here that way I don't have a gap in my

window because that is where the water

comes in so I'm going to trace it onto

the fresh wood here and I won't join the

wood until after I've cut it

[Music]

[Music]

[Music]

[Music]

[Music]

okay so sort of joining it with Dell

going to loan this time then taking

these trips now set them on the edges

hopefully this give it a nice rigid

joint because the stuff is very very

tough

[Music]

don't let that dry

the other side

then we'll go ahead and stain okay I've

got it

basically coated and crap-ton glue don't

let it dry for a bit and bought a planer

so I'm gonna have to clean these a flat

that way they're flush and we'll check

on it when I get back which is joint

there to reinforce it because right now

it's a very strong in this direction but

not so much to the other direction so I

wanna try to get as much reinforcement

as I can

[Music]

right now looks like okay I've let this

dry overnight it is not as flimsy as the

last attempt at that which is good so

today when it dries up a bit I will

stand all these off and grind it down

make it look nice and flush then on the

side we'll have to grind that off and

I'll use my planer to play in these flat

we will get to staining all right this

part I don't recommend doing indoors

like I'm about to do but to do it for me

should basically be covering it now a

preface pre-stain conditioner however I

noticed that doesn't actually do

anything so I'm just gonna move that out

of the way

[Music]

out of the way over there

to get the correct color this dark

reddish brown that is you see yeah all

over my coat I actually need to wear two

of them I'm gonna use this oil walnut as

kind of a base layer and then on top of

that I'll put the red mahogany and I

noticed when I did the other one in the

back cabin what that does is that gives

the royal walnut gives the grain kind of

a darkish darkish grain and they don't

actually leave that on for very long I

do a kind of a quick layer on it and

then I'll wipe it off and let it set for

a while and then when I come back with

the right mahogany that gives it the

nice brown color so those two are gonna

go on the front I've got this

waterproofing sealer that'll go on the

back I don't kind of protect the wood

from potential leakage and stop it from

doing that in the long term

so after after I've got the wood colored

and treated I will make a cut right here

to separate that panel out and I'll have

to knock out this window and I'm going

to wait for a day where I have good

weather all day because right now if I

were to do it now I'd get all my stuff

wet and that is not good so that is the

dark walnut the first half

we're going to save the second half for

later but yeah I've already wiped it off

wiped off all the excess stain and we're

gonna let that cure for a few hours and

set in before we come back with the

royal ball or with the right mahogany

sorry

[Music]

[Music]

okay

it's not a perfect match but it is

pretty darn close I think we're gonna be

able to live with that you can see here

the this is the original air versus the

layer with the red mahogany on it versus

unstained completely so next step is to

do this half and make sure that looks

good and then once that's done we'll get

it put up there but you can kind of see

a comparison here of the two colors got

the original up top and this is the new

on the bottom here pretty happy with how

that turned out

I'm gonna let it dry probably overnight

before I touch it again and that's all

I'm gonna report

[Music]

[Music]

[Music]

[Music]

you